Upgrading to energy efficient technology is one of the simplest and most cost-effective ways to lower energy consumption and associated greenhouse gas emissions. Across the world’s 300 million industrial motor-driven systems, there is potential to cut global electricity demand by up to 10 percent by switching to high-efficiency systems.
A new digital service from ABB will enable industrial operators to maximize energy efficiency and boost su-stainability by identifying motor-driven equipment in their facilities with the best energy-saving potential. The ABB Ability Digital Powertrain Energy Appraisal service will draw on data measured from fleets of digitally connected electric motors and variable speed drives (VSDs) to show where and how much energy can be saved by upgrading to the latest high-efficiency technologies. Industrial operators can then make data-driven decisions when prioritizing investments.
Adrian Guggisberg, Division President of ABB Motion Services said: «The challenge for an industrial operator is knowing where to start in a fleet of hundreds of electrical motors. ABB developed the new Digital Power-train Energy Appraisal service to provide clarity by analyzing motor data and identifying where businesses should focus investment to maximize energy efficiency gains that reduce operating costs and CO2 emissions».
One operator that is reaping the benefits is Waggeryd Cell, a pulp mill in southern Sweden with industry-leading energy efficiency. It wanted to further improve the efficiency of its energy-intensive process by buil-ding on its ABB Ability Condition Monitoring system. This draws data from digitally-connected motors in re-finers, process pumps, fans and conveyor belts. Under the new Digital Powertrain Energy Appraisal service, ABB’s experts used data from the same sources to identify the ten motors with the most potential for improving energy efficiency. Waggeryd has now prioritized replacement of six of these motors to cut energy consumption, as well as greenhouse gas emissions.
The new digital appraisal service uses a plug and play approach to simplify energy efficiency assessments by pulling operational data remotely from across an entire fleet of digitally connected motors.