Comau has reinforced its strategic collaboration with U.S.-based Intecells to accelerate the industrialization and commercialization of next-generation electrode manufacturing solutions based on cold plasma technology.
Following an initial phase of development support, Comau has taken an equity stake in Intecells as part of the company’s latest investment round, deepening a partnership focused on innovation, efficiency, and sustainability across the battery value chain.
The joint project aims to deliver a breakthrough manufacturing solution that leverages Intecells’ patented cold plasma process. This technology simplifies electrode production by eliminating the need for solvents and binders while drastically improving energy efficiency and product quality. Compared to traditional processes, it is expected to reduce capital investment by up to 50% and cut energy consumption and carbon emissions by half.
By integrating Comau’s automation expertise and Intecells’ pioneering approach, the partners will validate the scalability of the cold plasma process with customers and facilitate its deployment within existing cell manufacturing lines. The focus will be on optimizing the soaking and drying phases, key steps in the electrolyte absorption process, with the goal of shortening cycle times while enhancing cell performance and charge–discharge efficiency.
Supporting the electrification ecosystem
As a top player in advanced automation and electrification technologies, Comau actively contributes to the evolution of e-mobility through an integrated approach covering the entire battery lifecycle—from cell formation to module and pack assembly, testing, disassembly, and recycling. This collaboration with Intecells strengthens Comau’s role in supporting cutting-edge battery production processes that meet industry demands for flexibility, high efficiency, and sustainability.
The initiative also positions both companies to capture opportunities in a rapidly expanding market. Between 2025 and 2030, global battery production capacity for electric vehicles is expected to grow at a compound annual growth rate (CAGR) of around 15%, with the stationary energy storage segment forecasted to expand by 15–18% annually to reach a total installed capacity of about 1.5 TWh by the end of the decade.
“This initiative reflects our broader commitment to investing in innovation as a driver of sustainable growth,” said Pietro Gorlier, CEO of Comau. “In fast-evolving sectors like electric mobility and stationary energy storage, where manufacturers must optimize both product and production costs, it is essential to combine technological excellence with operational agility. Our collaboration with Intecells showcases how we are advancing smart, scalable solutions that integrate seamlessly into both new and existing production lines, while also strengthening our footprint in the United States.”
Xiaohong Gayden, Founder and CEO of Intecells, added: “We are deeply grateful to Comau for their support and trust in our vision. This investment marks the start of a robust partnership that will help us grow faster, innovate further, and bring even more value to our customers.”
